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Certified Case Studies

EASA-certified additive manufacturing solutions

Delivering flight-ready components and reverse-engineered spare parts directly to international commercial fleets, rescue operators, and aerospace OEMs.

Medical Bracket | OEM Airbus H145

Certified Aircraft Part Production

rega +

Challenge

First metallic bionic part ever in a helicopter: development of a customized mount for a medical device able to sustain 20G Force Test due to bionic weight reduction.

ATA Chapter

ATA 25, 92 – Equipment / Furnishings & Electrical System.

Solution

Manufactured on EOS M290 system with AlSi10Mg metallic alloy. EASA-certified modification.

Production Lead Time 4 Weeks
20G Force Tested
Medical Bracket Airbus H145
ATA 25, 92
Bionic Structures OEM Research
Primary & Secondary

Research with OEMs | Topology-Optimized Structures

Certified Aircraft Part Production

R&D Innovation

Challenge

New structures for future aircraft, reducing up to 60% of weight. Align and develop new regulations in accordance with EASA and FAA.

ATA Chapter

Primary & Secondary Structures Scope.

Solution

New light-weight structure principles for the next generation of aircraft.

Production Lead Time 4 Weeks
Up to -60% Weight

Cooling Duct | Airbus A300

Certified Aircraft Part Production

DHL

Challenge

OEM cannot deliver original duct (no repair solution available, AOG case).

ATA Chapter

ATA 21-20 – Air Distribution System (linked with air conditioning ATA 21).

Solution

Manufactured on Stratasys F900 system with Ultem 9085, ensuring compliance with CS25 certification requirements. EASA-certified alternate spare part.

Production Lead Time 4 Weeks
EASA CS25 Certified
Cooling Duct Airbus A300
ATA 21-20